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Home » Authors » Ray Wohlfarth

Articles by Ray Wohlfarth

PHCN0826_4 smaller boilers.jpg
Boiler Room Detective

Why Four Small Boilers Often Beat Two Large Ones

Modular boiler plants offer a smarter path to reliability and efficiency, using staged operation to match real building loads while simplifying maintenance and reducing long-term costs.
August 3, 2026
Ray Wohlfarth

The first modular boiler room I walked into had four small boilers. My immediate reaction was, “Why would anyone buy four boilers when two larger ones would do the same job?” 


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PHCN0726_leaks under insulation.jpg
Boiler Room Detective

First Five Minutes in a Boiler Room

From leaks and rust to banging pipe and strange odors, the warning signs are there if you know how to read them. Spotting them early can prevent injury, CO exposure and costly failures.
July 7, 2026
Ray Wohlfarth

Within the first minute, I knew something was wrong. It wasn’t anything I could smell, hear or see; it was something I felt. After nearly 40 years working in boiler rooms, I’ve come to trust what I call my “Spidey Sense.”


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PHCN0626_air-source heat pump.jpg
Boiler Room Detective

Hybrid Heating: Why Heat Pumps and Boilers Make a Great Team

Most hydronic systems rarely need maximum water temperatures; strategies such as outdoor reset controls and smart lead lag sequencing reduce energy use, wear and emissions.
June 1, 2026
Ray Wohlfarth

Discover how pairing an air-to-water heat pump with a traditional boiler cuts energy bills, lowers emissions, and extends equipment life.


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PHCN0526_Limit Control.jpg
Boiler Room Detective

Understanding Steam Boiler Pressure Controls

Modern comfort-heating steam boilers are designed to operate at very low pressures. Improper pressure control settings can lead to inefficiency, equipment damage or dangerous conditions.
May 4, 2026
Ray Wohlfarth

Master the critical difference between subtractive and additive steam pressure controls to ensure your boiler systems run safely, efficiently, and without unnecessary service calls.


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PHCN0426_12 psig.jpg
Boiler Room Detective

Steam for Brewing and Distilling vs. Steam for Comfort Heating

Understanding the differences is critical for efficiency, reliability, corrosion control and long boiler life.
April 1, 2026
Ray Wohlfarth

Discover the critical differences between comfort heating and process steam to ensure your brewery or distillery boiler operates with maximum efficiency and a long lifespan.


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Boiler Room Detective

Replacing a Steam Boiler: What Every New Technician Needs to Know

Focus on correct sizing to the connected load, inspect and upgrade system components and address the root causes of previous boiler failures.
March 2, 2026
Ray Wohlfarth

Mastering steam boiler replacement requires moving beyond standard HVAC habits to focus on connected load sizing, proper near-boiler piping, and system-wide diagnostics that ensure long-term reliability.


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PHCN0226_Wrong probe location.jpg
Boiler Room Detective

Combustion Readings

Do it right, document it and sleep better at night, and leave Low-Bid Pete in the dust.
February 2, 2026
Ray Wohlfarth

Stop debating the best season for boiler maintenance and discover why performing a combustion analysis on every single service call is the ultimate move for safety, liability protection, and professional pride.



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PHCN0126_float type low water cutoff.jpg
The Boiler Room Detective

Are Boilers Dangerous?

Regular safety checks and proper upkeep, such as weekly testing of the low-water cut-off, are essential to ensure decades of safe, reliable boiler operations.
January 5, 2026
Ray Wohlfarth

Boilers aren’t dangerous on their own — skipped maintenance is — and this veteran expert explains why a simple 60-second weekly check can prevent six-figure failures and catastrophic accidents.


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iStock-519890521.jpg
The Boiler Room Detective

The Loneliest Place

When the heat goes out, true boiler pros rely on calm thinking, sharp senses, and old-school know-how to bring systems back to life.
December 8, 2025
Ray Wohlfarth

Step inside the high-pressure world of boiler troubleshooting as veteran expert Ray Wohlfarth reveals how patience, safety, and smart detective work turn late-night breakdowns into hard-won victories for the technicians who keep buildings warm and systems alive.


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